Intermittent bonded ribbon production line explained
Equipment for producing rollable formats in optical-fiber manufacturing is supplied by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Buyers can evaluate the capacity of this setup against their intended product range because it is designed for 12- and 16-fiber ribbons. Factory space and installation needs may also be affected by the system’s split-type construction.
Fiber Cable Sheathing Line Fiber Coloring Machine Fiber Ribbone Line
For this specific production line, the listed construction speed is 600 m/min. Fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up are integrated in the process. The complete process is important to evaluate, not just the stated speed.
Factory utilities, reel requirements, available floor space, and installation conditions should be reviewed before purchase. Request the supplier’s documentation package and confirm that the system matches your cable design and operating needs. Early planning for these details can minimize setup delays and make startup smoother.
Key Takeaways
- Designed for rollable 12- and 16-fiber formats.
- Specified equipment speed: 600 m/min.
- Uses a split-type construction.
- Includes curing, monitoring, pulling, and take-up stages.
- Before purchasing, verify utilities, reels, installation requirements, and supplier documentation.
Intermittent Bonded Ribbon Production Line
Examine The Intermittent Bonded Ribbon Production Line
To create rollable IBR formats, three mold groups arrange fibers for the application of small adhesive dots. Mold position is adjustable by operators from 0 to 15 mm, helping produce consistent spacing and form.
Make Rollable Fiber Ribbons Using Precision Bonding
The machine is supplied by a 16-spool pay-off, and guide rollers with U-shaped grooves help maintain the organization of each strand. Steady contact during processing is supported by the rollers’ hard-anodized surfaces. The adjustable valve arrangement supports 12F and 16F layouts, using 5+5+1 valves for 12 fibers or 5+5+5 for 16. Confirm the required tension control settings with the supplier for your cable design.
Support 12- And 16-Fiber Configurations At Speeds Up To 600 m/min
Construction speed is listed at up to 600 m/min. Pay-off reel options hold 25.2 km or 50.4 km of fiber according to the listed reel dimensions: Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm. The system also offers T-type or fiber-optic take-up reels. Assess whether reel capacity suits your operating needs and anticipated changeover time.
Examine The Production Line’s Main Equipment And Controls
Tension, resin placement, and UV exposure must work together to deliver reliable output. Operators can use the system to match settings with the needs of their cable design and fiber ribbon.
Coordinate Fiber Tension, Resin Dispensing, And UV-LED Curing
Every pay-off unit uses electro-pneumatic adjustment. Dispensers can run independently or in linked groups, with adhesive-dot spacing and counts configured through the interface.
Three pre-curing ovens support the mold groups ahead of UV-LED post-curing. Ask the supplier to confirm resin compatibility and the relevant operating conditions.
Lamp current, oven temperature, alarms, and preset lengths are monitored or managed through the Siemens PLC and touchscreen. Before purchase, review cabinet requirements and power supply needs.
| Stage | Technical Specification | Buyer check |
| Fiber tension | Pay-off tension: 0.4 to 2 N with ±0.02 N; capstan tension: 50 to 500 g with ±5 g accuracy | Align settings with cable requirements |
| Resin dispensing | Individually operated or linked units with adjustable adhesive-dot spacing and count | Review interface settings |
| UV-LED curing | Three pre-curing ovens rated 800 W each; one post-curing oven rated 6 kW; 395 nm ± 3 nm; at least 85% cure during stable, high-speed operation | Confirm resin compatibility |
| Process monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; live lamp current and oven temperature, alarms, preset lengths | Check cabinet and power supply |
Plan Installation, Operating Conditions, And Line Configuration
Before the machine is delivered, prepare a dedicated operating area. An enclosed, clean, dry, draft-free space is needed for the optical fibre system. Keep the temperature from 15°C to 25°C, with humidity no higher than 85%. Maintaining these conditions helps preserve equipment protection and operating precision.
Review site utilities, electrical capacity, cabinet space, and cable design with your facilities team. Nitrogen at 7 bar with 99.99% purity and compressed air at 6 bar are specified for the system. The electrical supply must be three-phase, five-wire, and 380 V ±10%.
- Reserve room for the cabinet, components, resin, and access to service parts. Before starting the line, confirm the temperature settings and tension control.
- Plan around the specified reel dimensions of Φ410 mm × Φ50.8 mm × 391 mm. The take-up unit supports reels weighing up to 30 kg.
- Include the main power feed-in cable in your site plan. The equipment package excludes connection cables and cable trays.
The supply scope, reel types, and installation needs should be checked before placing an order. This assessment can reduce setup time and help prevent later delays. Ask the supplier to verify settings for your fiber and cable design, including lamp accuracy and operating conditions. Clear planning supports a smoother startup for the production system.
Obtain Pricing For A Ribbon Production Solution Matched To Your Needs
Manufacturers seeking rollable 12- or 16-fiber formats can evaluate this line at its stated speed of 600 m/min. When requesting a quote, provide your fiber layout, output goals, cable requirements, reel preference, and factory conditions.
Check the proposed system for its 16-spool pay-off, UV-LED curing setup, take-up capacity, and included options. Examine the included components, dispensing-head options, unit functions, and cable design prior to ordering.
The documentation list covers operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. These documents can help assess setup time and ongoing service needs.
For pricing and configuration details matched to your production plan and site utilities, contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Verify the supply scope and replacement parts before purchase.