FTTH Wire Production Line – Cutting-edge Manufacturing System
Have you realized that contemporary fiber optic wire networks are capable of running at rates of up to 190 m per minute? This astonishing productivity stems from sophisticated manufacturing solutions designed for swift output.
These systems are constructed to process various cable types, such as service cables and firmly insulated cables. The streamlined form factor, typically below 26 m, suits them well for state-of-the-art factories.
Seamless coupling with intelligent production networks secures seamless operations. By means of MES/ERP connectivity, these fiber secondary coating line fabrication lines deliver peerless exactness and performance. This renders them the leading option for enterprises striving to remain at the forefront in the fiber optic industry.
FTTH Cable Fabrication System Introduction
Productive manufacturing setups are crucial for meeting the growing need for reliable connectivity. These systems are designed to create top-grade glass-fiber cables that drive today’s connectivity grids. Utilizing sophisticated techniques, they provide for precision and swiftness in every step of the process.
What is an FTTH Cable Production Line?
An FTTH production line constitutes a consolidated process for fabricating FTTH drop cables. These cables consist of uncoated strands reinforced with iron or FRP materials, encased in safeguard coverings. Consequently, it forms a robust and effective system for high-speed internet connections.
The system is compatible with multiple substances, such as PVC, LSZH, and PE resins. Such adaptability guarantees it satisfies assorted sector requirements. Additionally, the 4-head fiber pay-off system provides exact tension management, keeping precision up to ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our system distinguishes itself for its exactness and productivity. Below are the advantages:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. Thus, it becomes the optimal option for enterprises seeking a competitive advantage in fiber networks.
Core Attributes of Our FTTH Cable Fabrication Line
Contemporary production setups are reshaping the process by which optical fibers are manufactured. Our cutting-edge machinery integrates exactness, performance, and modern advancements to deliver top-quality results. Here are the key characteristics establishing our system’s industry-leading status.
Precision Extruder and Adjustment Head
Fundamental to our operation is a specialized 50mm extruder engineered for exact substance allocation. It guarantees uniform excellence in all cables manufactured. Its adjustable head permits effortless modification, catering to various materials like PVC, LSZH, and PE resins.
Equipped with OMRON heat management, the system keeps precision within ±1°C. This precision fosters peak functionality while curtailing excess, ensuring it is a budget-friendly option for fabricators.
Motorized Fiber Release and Tension Control
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
This aspect is especially advantageous in fabricating premium fiber wires, since it preserves even tension along every step.
Automated Take-Up and Line-Receiving System
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, offering flexibility for various production needs. The automated spool acquisition obviates manual handling, resulting in time efficiency and decreased labor outlay.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, confirming that each optical cable adheres to rigorous benchmarks, resulting in trustworthy and long-lasting outputs.
Advanced Technology Behind the Production Line
Trailblazing technology is transforming the fabrication of optical fibers. Our equipment is engineered to provide exactness, consistency, and productivity, guaranteeing superior outputs in every production run. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Global-Standard Industrial Computerized Control Module
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. This technology ensures seamless operations and real-time monitoring. It permits meticulous modifications, which improve the standard of every optical fiber made.
With a power consumption of just 35KW/h during normal operation, our equipment is energy-efficient. This reduces operational costs while maintaining high performance. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors selected due to their robustness and accuracy, promising lasting dependability.
The steel wire reinforcement and advanced FTTH cable production line handling mechanisms provide added strength and stability, ensuring that every optical cable meets industry standards for quality and performance.
Seamless MES and ERP System Coupling
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, rendering it a savvy option for today’s industrial plants.
| Feature | Advantage |
|---|---|
| FiberCAN PLC Setup | Accurate control and immediate supervision |
| 35KW/h Operational Energy Use | Energy-efficient operations |
| Nine-meter Cable Storage | Seamless operation |
| OMRON Controllers | Durability and precision |
| ERP System Compatibility | Live process supervision |
Practical Applications for Our FTTH Cable Line
Modern fabrication systems have redefined the process of building trustworthy fiber cables. They cater to a broad range of industrial demands, offering flexibility and precision in every application. The following outlines the primary applications of this state-of-the-art system.
Manufacturing Home Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Important elements consist of:
- FRP and small steel wire pay-off for added reinforcement
- Mobile mold support for quick configuration changes
- Suitability for indoor and outdoor use
Manufacturing Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Customizable Solutions for Various Cable Types
Flexibility is a hallmark of our manufacturing system. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. Such flexibility permits meeting particular demands while maintaining superior output.
Advantages of Our FTTH Manufacturing System
Choosing state-of-the-art production solutions offers considerable gains to enterprises focused on fiber technology. Such systems streamline processes, lower expenses, and produce premium results. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Improved Operational Speed and Yield
Our machinery operates at high velocity, reaching 7-9km/h outputs as per SZ stranding line cable size, enabling companies to satisfy rising requirements while preserving excellence. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Economical Fiber Optic System Implementation
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Smooth and Reliable Cable Surface
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Steel supports fortify the cables, rendering them robust for multiple uses.
| Characteristic | Benefit |
|---|---|
| Rapid Throughput | Superior output rate |
| Efficient Power Usage | Cost savings |
| Minimal Signal Loss | Top operational efficacy |
| Ergonomic Design Height | User-friendly setup |
Final Thoughts
Advanced fiber optic manufacturing systems are setting new standards in the industry. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Experience the future of fiber optic technology with our industry-leading systems.